Abstract

Residual stress and its distribution are the key indicators to ensure structural integrity. However, current ultrasonic methods are not appropriate for complex stress measurement. Considering the proximity of zero-group-velocity (ZGV) mode with the cut-off frequency and its sensitivity to local material property, this paper proposed a local stress measurement method based on S1-ZGV mode. The stress field reconstruction was demonstrated numerically with a nonuniform plate. Then, a FE model was built to investigate the excitation of S1-ZGV mode by oblique incidence approach, proving that S1-ZGV mode can be effectively excited and received with a small distance. Thus, a contact ultrasonic system along with a tailor-made compact wedged transducer was built for experimental validation. Parametric studies were performed to obtain the optimal excitation conditions for S1-ZGV mode. At last, experimental validation was carried out by standard tensile testing. The stress coefficient between the frequency shift and the applied stress was obtained with a uniform plate. The stresses of the nonuniform plate at three different positions were measured, proving that S1-ZGV method is effective for local stress measurement in thin plates.

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