Excimer laser machining of optical fiber taps

Abstract

Precision openings for construction of an optical backplane have been machined in an optical fiber using an excimer laser operating at a wavelength of 193 nm. The openings were made by imaging the laser beam onto the polymer fiber cladding with a telescope, then ablating the cladding with a sufficient number of pulses to expose the core. Circular openings measuring 250 and 625 microns and elliptical openings measuring 650 X 350 microns have been made in the cladding of a 1 mm polymer-clad silica fiber. Examination by scanning electron microscopy reveals that the best quality openings are obtained with either the smaller circular geometry or the elliptical geometry. For various reasons, elliptical openings, with the major axis oriented along the longitudinal axis of the fiber, appear more suitable for tap construction. Individual optical fiber taps have been constructed by attaching a tap fiber to a laser machined opening in a central fiber using an ultraviolet-curable acralate. Individual tap measurements were made on the elliptical and the 250 micron circular openings. In addition, a triple tap assembly was made using elliptical tap openings. These results indicate that the excimer laser machining technique may be applicable to the construction of a linear tapped bus for optical backplanes.