Abstract

A new type of Mg–Zn–Cu–Gd-based alloy strengthened by quasicrystal and Laves phase was developed. This alloy exhibits much better creep properties compared to AE42(Mg–4 wt% Al–2 wt% rare-earth) alloy, which is the benchmark creep-resistant magnesium die-casting alloy under the compressive creep condition of 180 °C and80 MPa. The new alloy also exhibits high room-temperature mechanical properties close to that of AZ91 alloy. The good mechanical properties are attributed to the special microstructure; the thermally stable icosahedral quasicrystals phase (i-phase) and Laves phase distributed along the grain boundary as a hard skeleton, and some fine β′1 precipitates distributed homogenously on the matrix. The dislocation morphology after the creep test was studied, and the strengthening mechanism was proposed.

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