Abstract

Selected synthesis parameters of typical wood adhesive-type urea–formaldehyde (UF) resins were examined using the 13C NMR spectroscopy. The monomeric hydroxymethylureas and methylene–ether derivatives formed in the initial alkaline reaction polymerize in the subsequent acidic reaction by forming methylene bonds and cleaving some hydroxymethyl groups as formaldehyde. For typical resin syntheses at F/U ratio of 2.10, the resulting UF polymer is found to be a number-averaged pentamer having 3.25 polymer chain branches with about 80% of chain ends bonded to hydroxymethyl groups and the rest being free amide groups. When the second urea is added during the cooling period, about 67% of hydroxymethyl groups cleave from the UF polymeric components and the freed formaldehyde reacts with second urea to form monomeric hydroxymethylureas. This hydroxymethyl group move is suppressed when the second urea is added at low temperatures, suggesting that wood adhesive-type UF resins are composed of monomeric and polymeric UF components having hydroxymethyl functional groups in varying proportions. © 1999 John Wiley & Sons, Inc. J Polym Sci A: Polym Chem 37: 995–1007, 1999

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