Abstract

Aluminum matrix composites reinforced by CoCrFeMnNi high entropy alloy (HEA) particulates were fabricated using the stir casting process. The as-cast specimens were investigated by X-ray diffraction (XRD), scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), and transmission electron microscopy (TEM). The results indicated that flake-like silicon particles and HEA particles were distributed uniformly in the aluminum matrix. TEM micrographs revealed the presence of both the matrix and reinforcement phases, and no intermetallic phases were formed at the interface of the matrix and reinforcement phases. The mechanical properties of hardness and tensile strength increased with an increase in the HEA content. The Al 6063–5 wt.% HEA composite had a ultimate tensile strength (UTS) of approximately 197 MPa with a reasonable ductility (around 4.05%). The LM25–5 wt.% HEA composite had a UTS of approximately 195 Mpa. However, the percent elongation decreased to roughly 3.80%. When the reinforcement content increased to 10 wt.% in the LM25 composite, the UTS reached 210 MPpa, and the elongation was confined to roughly 3.40%. The fracture morphology changed from dimple structures to cleavage planes on the fracture surface with HEA weight percentage enhancement. The LM25 alloy reinforced with HEA particles showed enhanced mechanical strength without a significant loss of ductility; this composite may find application in marine and ship building industries.

Highlights

  • Metal matrix composites (MMCs) are replacing monolithic alloys in various structural and other applications, due to their enhanced properties, such as high specific strength, mechanical and tribological properties

  • Are metallic in nature, they will offer better wettability than the ceramic reinforcement. Considering all these advantages, CoCrFeMnNi high entropy alloy (HEA) particles were used as reinforcement in the present work, and LM25 Al alloy was taken as the matrix

  • Regarding the distribution of reinforcement it was observed that the HEA particles were nearly homogeneously distributed in all matrix, it was observed that the HEA particles were nearly homogeneously distributed in three different composite systems

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Summary

Introduction

Metal matrix composites (MMCs) are replacing monolithic alloys in various structural and other applications, due to their enhanced properties, such as high specific strength, mechanical and tribological properties. To overcome the above drawbacks and improve the structural properties of Al-based composites, a new reinforcement system with metallic elements was investigated [6]. Since all the elements in the HEA are metallic in nature, they will offer better wettability than the ceramic reinforcement Considering all these advantages, CoCrFeMnNi HEA particles were used as reinforcement in the present work, and LM25 Al alloy was taken as the matrix. The metal matrix composites were fabricated and synthesized through a bo pouring stir casting unit. The metal matrix composites were fabricated and LM25 synthesized a bottom forcement phase and commercially pure Al and alloy through were used as the matrix pouring stir casting unit.

Materials and Methods
Results and Discussion
Optical micrographsof of the the Al-based
Figurepolygonal
4–6. The line scans
Microhardness Studies
The composites as aasfunction of different
Mechanical Properties
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