Abstract

Protein engineering campaigns are driven by the demand for superior enzyme performance under non-natural process conditions, such as elevated temperature or non-neutral pH, to achieve utmost efficiency and conserve limited resources. Phytases are industrial relevant feed enzymes that contribute to the overall phosphorus (P) management by catalyzing the stepwise phosphate hydrolysis from phytate, which is the main phosphorus storage in plants. Phosphorus is referred to as a critical disappearing nutrient, emphasizing the urgent need to implement strategies for a sustainable circular use and recovery of P from renewable resources. Engineered phytases already contribute today to an efficient phosphorus mobilization in the feeding industry and might pave the way to a circular P-bioeconomy. To date, a bottleneck in its application is the drastically reduced hydrolysis on lower phosphorylated reaction intermediates (lower inositol phosphates, ≤InsP4) and their subsequent accumulation. Here, we report the first KnowVolution campaign of the E. coli phytase toward improved hydrolysis on InsP4 and InsP3. As a prerequisite prior to evolution, a suitable screening setup was established and three isomers Ins(2,4,5)P3, Ins(2,3,4,5)P4 and Ins(1,2,5,6)P4 were generated through enzymatic hydrolysis of InsP6 and subsequent purification by HPLC. Screening of epPCR libraries identified clones with improved hydrolysis on Ins(1,2,5,6)P4 carrying substitutions involved in substrate binding and orientation. Saturation of seven positions and screening of, in total, 10,000 clones generated a dataset of 46 variants on their activity on all three isomers. This dataset was used for training, testing, and inferring models for machine learning guided recombination. The PyPEF method used allowed the prediction of recombinants from the identified substitutions, which were analyzed by reverse engineering to gain molecular understanding. Six variants with improved InsP4 hydrolysis of >2.5 were identified, of which variant T23L/K24S had a 3.7-fold improved relative activity on Ins(2,3,4,5)P4 and concomitantly shows a 2.7-fold improved hydrolysis of Ins(2,4,5)P3. Reported substitutions are the first published Ec phy variants with improved hydrolysis on InsP4 and InsP3.

Highlights

  • Protein engineering enables to improve enzymatic performance and tailor enzymes to desired cost-effective application conditions

  • Phosphorus mobilization from biomass and its contribution to close the phosphorus cycle in a circular bioeconomy is mastered by phytases

  • The reported first successful KnowVolution campaign enabled to generate E. coli phytase (Ec phy) variants, which are tailored for improved hydrolysis on InsP4 and InsP3

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Summary

Introduction

Protein engineering enables to improve enzymatic performance and tailor enzymes to desired cost-effective application conditions. Directed enzyme evolution campaigns comprise iterative rounds of diversity generation and screening, which are performed until significant improvements are achieved, or the desired property is reached (Lutz, 2010). Diversity generation strategies are divided into rational, semi-rational, and random mutagenesis (Ruff et al, 2013; Tee and Wong, 2013). Directed evolution uses random mutagenesis and requires no prior structural knowledge, but is associated with higher screening efforts due to the enormously enlarged sequence space (Ruff et al, 2013; Tee and Wong, 2013). Mutant libraries designed by a semi-rational approach are generated by saturation of selected position for all 20 codons or, in case of focused mutagenesis, by substitution to one identified amino acid. Amino acid position can rationally be selected through computational analysis or result from screening of random mutagenesis libraries

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