Evolution mechanism of flip-fold removal behaviour through crossed scratching of glass-ceramics

Abstract

In this study, a novel flip-fold removal model was established to reveal the ductile–brittle mixed removal phenomenon in the grinding process of glass-ceramics. This flip-fold model proposed for the ductile–brittle mixed removal mode differs from conventional brittle or ductile removal mechanisms. Using the theoretical exploration method, a theoretical model of flip-fold removal is established based on the analysis of different scenarios of the relationship between the depth of the stagnation region and pile-up height of the interference zone. Through an experimental verification method, the approach of crossing double scratches with a continuously variable scratch distance is proposed to observe the evolution progression and verify the flip-fold removal model. Using the analytical analysis method, the amplitude and direction cosine distributions of the interference stress field were analysed to reveal the internal mechanism of the flip-fold removal model. The results of the three scientific research methods were in good agreement with those of the proposed model. The flip-fold material removal model supports the comprehension of the ductile–brittle mixed removal mode during the grinding of hard-brittle materials. This model provides an approach to controlling the material removal mode from the perspective of regulating the flip-fold behaviour by adjusting the scratch distance.