Evaluation of uniformity of physical and texture quality in manufacture of gluten-free noodles using single-screw extruders: a case study on local SMEs in Subang district-Indonesia

Abstract

In the production of gluten-free noodles by using a single screw extruder, cooking is done at two consecutive stages. Initially, the dough of gluten-free formula is steamed manually at certain times and temperatures. During extrusion, the pre-cooked dough is re-cooked inside the extruder barrel. The purpose of this study was to evaluate the properties of gluten-free noodle (color, texture profile) produced from different production batches (batch 1 to 6) of two different single screw extruders (A: capacity 24 kg/hr, B: capacity 12 kg/hr) by using a single factor completely random design. The results showed that steaming process in batch cause intermitten time for extrusion and affected some non-uniform properties of the gluten-free noodles produced by the two extruders. The two extruders produced noodles with distinctive properties. The noodles from extruder A exhibited the hardness (average 26,925.14 ± 2,355.74gf) and adhesiveness (-7.66 ± 6.41 gs). The noodles of extruder B showed the elongation (157.91 ± 39.67%) and cohesiveness (0.91 ± 0.02).