Abstract

Deviations between High Voltage (HV) current measurements and the corresponding real values provoke serious problems in the power trains of Electric Vehicle (EVs). Examples for these problems have inaccurate performance coordinations and unnecessary power limitations during driving or charging. The main reason for the deviations are time delays. By correcting these delays with accurate Time Delay Estimation (TDE), our data shows that we can reduce the measurement deviations from 25% of the maximum current to below 5%. In this paper, we present three different approaches for TDE. We evaluate all approaches with real data from power trains of EVs. To enable an execution on automotive Electronic Control Unit (ECUs), the focus of our evaluation lies not only on the accuracy of the TDE, but also on the computational efficiency. The proposed Linear Regression (LR) approach suffers even from small noise and offsets in the measurement data and is unsuited for our purpose. A better alternative is the Variance Minimization (VM) approach. It is not only more noise-resistant but also very efficient after the first execution. Another interesting approach are Adaptive Filter (AFs), introduced by Emadzadeh et al. Unfortunately, AFs do not reach the accuracy and efficiency of VM in our experiments. Thus, we recommend VM for TDE of HV current signals in the power train of EVs and present an additional optimization to enable its execution on ECUs.

Highlights

  • Political guidelines in various countries to decarbonize individual mobility led to an exponential growth of Electric Vehicles (EVs) in offers and sales

  • We recommend Variance Minimization (VM) for Time Delay Estimation (TDE) of High Voltage (HV) current signals in the power train of EVs and present an additional optimization to enable its execution on Electronic Control Units (ECUs)

  • If we look closer at the Root Mean Square Error (RMSE) of the sum of currents RMSE(isum ) = 0.67%, we realize that it has the same value as the mean current of the DCDC converter μiDCDC = 0.67%

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Summary

Introduction

Political guidelines in various countries to decarbonize individual mobility led to an exponential growth of Electric Vehicles (EVs) in offers and sales. One obstacle for the success of EVs is the so-called range anxiety [1]. Customers are afraid that an EV is not able to provide the range they need for all of their journeys. To combat range anxiety and increase the range of EVs, there are two different ways. The first one is to increase the size of the High Voltage Battery (HVB). This means to increase the size of the most expensive component of an EV, and after all, it is not a very sustainable way. The second way, which is our solution of choice, is to make EVs more efficient

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