Evaluation of the effect of heat input in superduplex stainless steel deposition by the plasma powder process

Abstract

Plasma powder surfacing is one of the latest processes for application of coatings, with control of dilution as its main feature. Surfacing with superduplex stainless steels is an interesting option for the construction and repair of equipment for applications in a highly corrosive environment, allowing the desired characteristics to be achieved: corrosion resistance and good mechanical properties. The aim of this work is to assess the ferrite content in the weld metal and the mechanical characteristics via microhardness profiles in surfacing of C-Mn steel pipes with deposition of UNS S32760 by plasma powder surfacing. Welding operations were carried out on pipes with deposition of SDSS, employing three welding heat input levels, varying the welding speed or the welding current. Then the geometry was analysed, the ferrite content in the weld metal was quantified and the microhardness profile was recorded. Variation in welding heat input caused changes in weld bead geometry, with variation in the welding current producing the most significant changes. Increase in heat input caused decrease in ferrite content of the weld metal. Regarding microhardness, only the condition with a higher level of welding current gave sufficiently high levels of microhardness in the weld metal.