Abstract
AbstractPoly(l,4‐cyclohexylene dimethylene terephthalate) (PCT) exhibits superior heat deflection temperature when compared to conventional polyesters such as poly(butylene terephthalate) or poly(ethylene terephthalate). It is subject to degradation, however, at the processing temperatures normally employed to extrude or mold this material. Several approaches were taken to broaden the processing window of this material including: blending PCT with other crystalline and amorphous polymers to allow for lower processing temperatures, addition of conventional stabilizers, addition of crosslinking agents to maintain viscosity during processing and the addition of lubricants to improve processing. Key parameters included physical properties, rate of degradation, extruder torque measurements vs. time, and Differential Scanning Calorimetry (DSC) analysis (melting point and glass transition). All systems tested produced significant reduction of the intrinsic viscosity (molecular weight) for PCT during processing. The most successful approach was the blending of various polymers with PCT to lower extruder processing temperatures. Reductions in processing temperature may have resulted from improved heat transfer due to the presence of a lower melting polymer, reduction in melting point of the blend, or changes in the frictional characteristics of the PCT in the extruder. Transesterification may have played a role in compatibilizing some polyester mixtures. As expected, certain polymers had major'effects on the flow behavior of the blend. Tradeoffs were obtained in physical and thermal properties. A combined approach of polymer blending and the use of lubricants, stabilizers or crosslinking agent may hold the most promise for future development work. Thermal resistance under vapor phase soldering conditions was best for LCP/PCT blends and worst for PBT/PCT blends. Additional evaluations of the blend materials will include solvent resistance, processability, thermal resistance, dimensional stability, heat aging resistance, flammability, and specific end use tests.
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