Abstract

This work deals with assessing the date palm component wastes as alternative lignocellulosic material for production of Medium density fiberboards, in order to establish economic and balance between production/consumer ratio at different provinces rather than Upper Egypt. Palm leafs and palm frond was used as Medium density fiberboards precursors. Different urea formaldehyde levels (10-14%/fiber) and pressing pressure (25-35 bar) were applied in this evaluation. The acceptable interaction of palm fibers component with urea formaldehyde was optimized by characterizing its differential scanning calorimetry and thermogravimetric analysis, in comparison with commercial used sugarcane bagasse fibers. The promising Medium density fiberboards Panel is obtained from palm frond fibers and its mechanical and water resistance properties fulfill the ANSI standard for high grade Medium density fiberboards wood products, especially on applying urea formaldehyde level 12-14%, and pressing pressure, 35 bar. It is interesting to note that, applying higher pressing pressure together with 12% urea formaldehyde level provided palm frond-based Medium density fiberboards with static bending properties, higher than commercial bagasse-based Medium density fiberboards. The insignificant effect of pressing pressure was noticed on water swelling property and free-HCHO of Medium density fiberboards panels. Where, both type of fibers have the same water swelling property (reached ~ 10%), and free-HCHO (~ 27 mg/100g board).

Highlights

  • In Egypt agricultural wastes accumulate in huge quantities, it reaches about 35 MT/year

  • The importance of chemical constituents depends on the fact that, the relatively higher cellulose content may imparts the fiber strength; while the extractives will represent serious influence on the steam digestion process, and Medium density fiberboards (MDF) produced

  • Steam digestion process regards important step operation in manufacturing process, which facilitates the individualization of the fibers, and enhanced MDF formation

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Summary

Introduction

In Egypt agricultural wastes accumulate in huge quantities, it reaches about 35 MT/year. Part of this amount is used as animal fodder and to produce energy; as well as in production of paper and engineered wood products (particle and fiber boards). Sugar-can bagasse (SCB) regards the main residue available and used as precursor for production of engineered wood products (particle-boards and Medium density fiberboards; MDF) and paper, in Upper Egypt. Our previous work was focused on examining the ability of controlling the steam digestion step; to improve the strength of SCB-based MDF produced (Adam et al 2012). Medium density fiberboards (MDF) and particleboards have replaced the natural wood, and plywood in Maderas.

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