Evaluation of Ni–B alloy electroplated with different anionic groups

Abstract

In order to study the effects of the main nickel salt on the electroplated nanocrystalline Ni–B alloy coating, the deposition rates, surface morphology, crystallinity, grain sizes, hardness, and corrosion resistance of the Ni–B films electrodeposited with plating baths containing separately nickel sulfate (NS) and nickel sulfamate (NSA) under various temperatures and current densities were compared. Under all conditions, the NSA bath system offered higher deposition rates and lower B contents than the NS counterpart because of the formation of Ni-ammonium complex, which can be adsorbed faster than nickel ions. These two groups of coatings had similar surface morphology and crystallinity under all plating conditions except for those plated with the NS bath system at 60 °C, wherein significant changes in surface texture and preferred crystal orientation as well as an abrupt increase in grain size occurred. The coating hardness was optimized by reducing the grain size and increasing the boron content because of the combined effects of grain refinement strengthening and solid solution strengthening. The differences between the two main salt systems can be explained by the presence of ammonium ions in the NSA bath, which not only increased the deposition rate but also maintained the preferred orientation in Ni (111) at high temperature. Our results indicate that, under high current density and high temperature operation conditions, the NSA main salt plating system is a more favorable option for obtaining higher quality Ni–B alloy coatings.