Abstract

SummaryThis research focuses on membrane-separation efficiencies by adjusting the ionic composition of deoiled produced water (PW) and evaluates the possibility for smartwater production from PW for enhanced oil recovery (EOR) in carbonate reservoirs. Key characteristics of smartwater for carbonate reservoirs are increased concentrations of divalent ions and low concentrations of monovalent ions compared with seawater.In this research, PW was pretreated with media filters, which resulted in 96 to 98% oil removal. This deoiled PW was used as feed for nanofiltration (NF) membranes. Combinations of NF retentate with seawater as feed and NF permeate from PW were considered. PW NF permeate, mixed with seawater spiked with multivalent ions, sulfate (SO42−), or phosphate (PO43−), is expected to alter the wettability of oil reservoirs.NF-membrane performance was evaluated in terms of flux and the separation efficiencies of the key scaling ions calcium (Ca) and barium (Ba). The tested membranes removed 60% of Ca2+ and 53% of Ba2+, thereby reducing the scaling tendency. No membrane fouling was observed during the experiments.NF-treated PW was analyzed for solubility of calcium carbonate (CaCO3). The results showed no Ca dissolution, which could affect chalk-reservoir compaction. This research also reflects the use of nonprecipitating PO43− for smartwater production, simultaneously decreasing the Ba concentration and the scaling potential of PW. The results obtained conclude that spiking PO43− below 12 mM showed no indication of chalk dissolution during equilibration tests at room temperature. Experiments performed with 44 mM of PO43− resulted in calcium phosphate [Ca3(PO4)2] precipitation.A process scheme is proposed for smartwater production by ionic selection from seawater and PW at an operating pressure of 18 bar. Energy-consumption analysis for smartwater production before membrane treatment concluded NF to be economic over other desalination technologies. The power consumed by NF membranes for smartwater production at 18 bar is calculated at 0.88 kW·h/m3, whereas the power consumed is 51.22 and 103.52 kW·h/m3 for reverse osmosis (RO) and multistage flash distillation (MSF), respectively.

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