Abstract

AbstractBACKGROUNDWith high surface‐to‐volume ratios, hollow fibre membranes offer a potential solution to improving gas–liquid mass transfer. This work experimentally determined the mass transfer characteristics of commercially available microporous hollow fibre membranes and compared these with the mass transfer from bubble column reactors. Both mass transfer systems are considered for biological methanization, a process that faces a challenge to enhance the H2 gas–liquid mass transfer for methanogenic Archaea to combine H2 and CO2 into CH4.RESULTSPolypropylene membranes showed the highest mass transfer rate of membranes tested, with a mass transfer coefficient for H2 measured as kL = 1.2 × 10−4 ms−1. These results support the two‐film gas–liquid mass transfer theory, with higher mass transfer rates measured with an increase in liquid flow velocity across the membrane. Despite the higher mass transfer rate from polypropylene membranes and with a liquid flow across the membrane, a volumetric surface area of α = 10.34 m−1 would be required in a full‐scale in situ biological methanization process with much larger values potentially required for high‐rate ex situ systems.CONCLUSIONSThe large surface area of hollow fibre membranes required for H2 mass transfer and issues of fouling and replacement costs of membranes are challenges for hollow fibre membranes in large‐scale biological methanization reactors. Provided that the initial bubble size is small enough (de < 0.5 mm), calculations indicate that microbubbles could offer a simpler means of transferring the required H2 into the liquid phase at a head typical of that found in commercial‐scale anaerobic digesters. © 2019 The Authors. Journal of Chemical Technology & Biotechnology published by John Wiley & Sons Ltd on behalf of Society of Chemical Industry.

Highlights

  • Gas-liquid mass transfer rates are important in a wide variety of chemical and biological processes and mass transfer design needs to consider a range of factors specific to the application, including the scale and dimensions of the reactor, sensitivity of biological cells to shear forces, reaction rate and process economics

  • Biological methanisation process with much larger values potentially required for high-rate ex-situ systems

  • The large surface area of hollow fibre membranes required for H2 mass transfer and issues of fouling and replacement costs of membranes are challenges for hollow fibre membranes in large-scale biological methanisation reactors

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Summary

Introduction

Gas-liquid mass transfer rates are important in a wide variety of chemical and biological processes and mass transfer design needs to consider a range of factors specific to the application, including the scale and dimensions of the reactor, sensitivity of biological cells to shear forces, reaction rate and process economics. An important development in meeting these requirements is the application of new membrane materials configured as novel types of gas diffuser These have the potential to increase gas-liquid mass transfer while avoiding the use of energy-intensive mixing systems and high flow rates in the gaseous phase, both of which can affect performance and increase operating costs. This work experimentally determined the mass transfer characteristics of commercially available microporous hollow fibre membranes and compared this with the mass transfer from bubble column reactors Both mass transfer systems are considered for biological methanisation, a process that faces a challenge to enhance the H2 gas-liquid mass transfer for methanogenic Archaea to combine H2 and CO2 into C H4

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