Evaluation of internal defects generated in machine milled carbon fiber reinforced plastic using X-ray computed tomography

Abstract

In this study, X-ray computed tomography (X-ray CT) was used to investigate internal defects generated on machine milled carbon fiber reinforced plastics (CFRP). Internal defects such as cracks, fractures, and deformation of the carbon fibers, which are invisible from the surface, were observed using the X-ray CT method. Defects were generated based on the machining method and direction of the fibers. A large number of defects were generated when using the conventional cut method along 45°, 90°, and the climb cut method along 90°. Few internal defects were observed when using the climb cut method along 45°; however, the machined surface was very rough. The mechanism for these phenomena was investigated by studying surface observations and cutting force, in addition to X-ray CT imaging. These results indicate that X-ray CT is a powerful tool for visualizing internal defects in CFRP, which differ significantly based on the direction of the fiber and machining method used.