Abstract

Biofilms are a permanent source of contamination in food industries and could harbor various types of microorganisms, such as spoiling bacteria. New strategies, such as enzymatic cleaning, have been proposed to eradicate them. The purpose of this study was to evaluate the impact of enzymatic cleaning on the microbial flora of installations in a processing food industry and of the final food product throughout its shelf life. A total of 189 samples were analyzed by classical microbiology and 16S rDNA metagenetics, including surface samples, cleaning-in-place (CIP) systems, and food products (at D0, Dend of the shelf life, and Dend of the shelf life +7 days). Some surfaces were highly contaminated with spoiling bacteria during conventional cleaning while the concentration of the total flora decreased during enzymatic cleaning. Although the closed circuits were cleaned with conventional cleaning before enzymatic cleaning, there was a significant release of microorganisms from some parts of the installations during enzymatic treatment. A significant difference in the total flora in the food products at the beginning of the shelf life was observed during enzymatic cleaning compared to the conventional cleaning, with a reduction of up to 2 log CFU/g. Metagenetic analysis of the food samples at the end of their shelf life showed significant differences in bacterial flora between conventional and enzymatic cleaning, with a decrease of spoiling bacteria (Leuconostoc sp.). Enzymatic cleaning has improved the hygiene of the food processing instillations and the microbial quality of the food throughout the shelf life. Although enzymatic cleaning is not yet commonly used in the food industry, it should be considered in combination with conventional sanitizing methods to improve plant hygiene.

Highlights

  • Biofilms are multicellular communities held together by a selfproduced, extra polymeric substance (EPS)

  • This study evaluates the impact of enzymatic cleaning protocols on the microbial flora of installations in the processed food industry and of the final food product throughout its shelf life

  • The ingredients were analyzed once to evaluate the potential source of contamination in the food process

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Summary

Introduction

Biofilms are multicellular communities held together by a selfproduced, extra polymeric substance (EPS). Several studies have demonstrated the presence of biofilms in various food industries, such as breweries, dairies, fresh vegetables industries, poultry and meat cutting plant (Marchand et al, 2012; Giaouris et al, 2014; Kim et al, 2017; Adator et al, 2018; Parijs and Steenackers, 2018). Biofilms are a source of microbial contamination leading to food spoilage and shelf life reduction and a potential way of pathogen transmission (Wirtanen and Salo, 2016; Giaouris and Simões, 2018). Product-contact surfaces in the food process may contaminate the product directly, i.e., the product touching over the surface will potentially lead to microbial contamination (Gibson et al, 1999)

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