Abstract

The performance of an electric vehicle (EV) notably depends on an energy management controller. This study developed several energy management controllers (EMCs) to optimize the efficiency of EVs in real-time driving conditions. Also, this study employed an innovative methodology to create EMCs, efficiency maps, and real-time driving cycles under actual driving conditions. The various EMCs such as PID, intelligent, hybrid, and supervisory controllers are designed using MATLAB/Simulink and examined under real-time conditions. In this instance, a mathematical model of an EV with a switched reluctance (SR) motor is developed to optimize energy consumption using different energy management controllers. Further, an inventive experimental approach is employed to generate efficiency maps for the SR motor and above-mentioned controllers. Then, the generated efficiency maps are integrated into a model-in-loop (MIL)-based EV test platform to analyze the performance under real-time conditions. Additionally, to verify EV model, a real-time driving cycle (DC) has been developed, encompassing various road conditions such as highway, urban, and rural. Subsequently, the developed models are included into an MIL-based EV test platform to optimize the performance of the electric motor and battery consumption in real-time conditions. The results indicate that the proposed supervisory controller (59.1%) has a lower EOT SOC drop compared to the PID (3.6%), intelligent (21.5%), and hybrid (44.9%) controllers. Also, the suggested controller achieves minimal energy consumption (44.67 Wh/km) and enhances energy recovery (−58.28 Wh) under different real-time conditions. Therefore, it will enhance the driving range and battery discharge characteristics of EVs across various real-time driving conditions.

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