Evaluation of different strategies to improve the efficiency of coal conversion in a 50 kWth Chemical Looping combustion unit

Abstract

Minerals or industrial waste materials are considered promising oxygen carriers for coal combustion through in-situ Gasification Chemical Looping Combustion (iG-CLC) process in order to maintain CO2 capture at low cost. Nevertheless, complete coal combustion to CO2 and H2O is usually not achieved and different solutions have been outlined to improve it. The aim of this work is to analyze the potential of two of these strategies: (1) using a more reactive oxygen carrier; and (2) to have two fuel reactors by feeding the coal into the carbon stripper. Coal combustion in a 50 kWth CLC unit was carried out using two oxygen carrier materials, namely Norwegian ilmenite and Tierga iron-ore. Also, an additional test was carried out feeding the coal directly into the carbon stripper of the CLC unit, in contrast with the conventional coal feeding to the fuel reactor. CO2 capture efficiency was barely affected by the type of oxygen carrier material, but slightly lower values were obtained when coal was fed to the carbon stripper. In contrast, coal combustion efficiency was enhanced by using the iron-ore material, with a potential decrease of the total oxygen demand of 40%, achieving a minimum value of total oxygen demand of 4.1%. Also, the total oxygen demand was decreased by 24% when coal was fed to the carbon stripper due to the improvement in the combustion of the volatiles in the fuel reactor. The combination of both strategies has high potential to maximize the coal combustion via iG-CLC process.