Evaluation of a novel nickel ceramic filter prepared by urea precipitation method for removal of tars from biomass syngas using naphthalene as tar model compound

Abstract

Gasification has been shown to be an effective thermal conversion process for waste biomass in order to create fuel, specialty chemicals, and hydrogen. Gasification is likely to take on a major role in the near future in the burgeoning hydrogen economy. In order to improve the commercial viability of gasification, catalytic tar reforming has come to the forefront as one of the most promising methods of reducing the tar content that has been detrimental to downstream equipment in the process. The use of catalytic ceramic filters has presented promising potential for this application that can serve dual role of tar and particulate removal. In this study, a nickel-based ceramic filter has been prepared using urea vacuum impregnation technique and evaluated for tar removal efficiencies. The urea technique was more effective than traditional impregnation techniques at uniformly dispersing nickel across the surface of the ceramic filter, driving the nickel particles to penetrate the pores of the support, thus aiding in improved tar removal capabilities. Through steam reforming studies using a naphthalene simulant tar molecule, the 15 wt% nickel filter was able to reduce the naphthalene content by 97% at temperature of 750 °C over 2 h. An activation energy of 126.4 kJmol was achieved for steam reforming using the urea vacuum impregnated catalytic filter compared to 136.4 kJmol using the incipient wetness impregnated filter.