Evaluation of a metal mesh filter prototype with wet regeneration

Abstract

Wood combustion is a major part of the current efforts to reduce CO2 emissions. However, wood combustion leads to emissions of other pollutants like fine particulate matter. A new option to reduce particulate matter emissions is a metal mesh filter with counter current flushing. An automatic prototype was tested under realistic conditions including starts and stops of the boiler. For regeneration, the filter was flushed using water in opposite flow direction. The water was recycled multiple times to limit water consumption. The results are very promising. Regeneration was successful and no signs of decay could be observed over 419.5 h of operation and 234 regenerations. The filter can be operated during all phases of boiler operation, which is a major step forward compared to alternative secondary measures. Separation efficiency was high with 80–86%, even though the filter showed internal leakage, which reduced the separation efficiency. Additionally, waste products were examined. About 1000 l wastewater can be expected to be produced every month, which could be disposed using the communal waste water system, given the low heavy metal loading. A part of the fine particulate matter is unsoluble and has to be removed from the regeneration water before reuse. The unsoluble fraction contains the majority of heavy metals and has to be disposed as fly ash or used for urban mining. Generally spoken, the metal mesh filter is a new, promising option which can overcome limitations of current secondary measures without increasing costs given its simple and robust construction.