Abstract

This article presents a novel cross-rib micro-channel (MC-CR) heat sink to make fluid self-rotate. For a thermal test chip (TTC) with 100 w/cm2, the cross-ribs micro-channel were compared with the rectangular (MC-R) and horizontal rib micro-channel (MC-HR) heat sinks. The results show that, with the cross-rib micro-channel, the junction temperature of the thermal test chip was 336.49 K, and the pressure drop was 22 kPa. Compared with the rectangular and horizontal ribs heat sink, the cross-rib micro-channel had improvements of 28.6% and 14.3% in cooling capability, but the pressure drop increased by 10.7-fold and 5.5-fold, respectively. Then, the effects of the aspect ratio (λ) of micro-channel in different flow rates were studied. It was found that the aspect ratio and cooling performance were non-linear. To reduce the pressure drop, the inclination (α) and spacing (S) of the cross-ribs were optimized. When α = 30°, S = 0.1 mm, and λ = 4, the pressure drop was reduced from 22 kPa to 4.5 kPa. In addition, the heat dissipation performance of the rectangular, staggered fin (MC-SF), staggered rib (MC-SR) and cross-rib micro-channels were analyzed in the condition of the same pressure drop, MC-CR still has superior heat dissipation performance.

Highlights

  • With the rapid development of integrated circuits in terms of high integration and miniaturization, the thermal design power and heat flux of electronics are increasing

  • The result shows that double-layered micro-channel heat sinks (DL-MCHS) significantly reduced wall temperature and thermal resistance, as well as pressure drop and pumping power compared with single-layered micro-channel heat sinks (SL-MCHS)

  • The pressure drop was reduced by optimizing the inclination angle, spacing of the cross-rib, and aspect ratio of the micro-channels, which provided a reference for the optimization of the MC-CR heat sink

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Summary

Introduction

With the rapid development of integrated circuits in terms of high integration and miniaturization, the thermal design power and heat flux of electronics are increasing. Ghani et al [14] studied the fluid flow and heat transfer characteristics (MC-SCRR) of a novel sinusoidal cavity rectangular rib micro-channel heat sink. The result shows that DL-MCHS significantly reduced wall temperature and thermal resistance, as well as pressure drop and pumping power compared with single-layered micro-channel heat sinks (SL-MCHS). Increasing the heat exchange area, reducing convective thermal resistance, and changing the flow state of the fluid can all improve the heat dissipation performance of the micro-channel. The pressure drop was reduced by optimizing the inclination angle, spacing of the cross-rib, and aspect ratio of the micro-channels, which provided a reference for the optimization of the MC-CR heat sink.

Geometrical Model
Numerical Model and Parameter Definition
Meshing Independence and Validation
Setup and Boundary Conditions
Effect of Ribs
Effect of Aspect Ratio λ on Heat Dissipation Performance
Parameter Optimization
Findings
Conclusions
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