Ethylene hydroformylation and carbon monoxide hydrogenation over modified and unmodified silica supported rhodium catalysts

Abstract

Ethylene hydroformylation and carbon monoxide hydrogenation (leading to methanol and C 2-oxygenates) over Rh/SiO 2 catalysts share several important common mechanistic features, namely, CO insertion and metal–carbon (acyl or alkyl) bond hydrogenation. However, these processes are differentiated in that the CO hydrogenation also requires an initial CO dissociation before catalysis can proceed. In this study, the catalytic response to changes in particle size and to the addition of metal additives was studied to elucidate the differences in the two processes. In the hydroformylation process, both hydroformylation and hydrogenation of ethylene occurred concurrently. The desirable hydroformylation was enhanced over fine Rh particles with maximum activity observed at a particle diameter of 3.5 nm and hydrogenation was favored over large particles. CO hydrogenation was favored by larger particles. These results suggest that hydroformylation occurs at the edge and corner Rh sites, but that the key step in CO hydrogenation is different from that in hydroformylation and occurs on the surface. The addition of group II–VIII metal oxides, such as MoO 3, Sc 2O 3, TiO 2, V 2O 5, and Mn 2O 3, which are expected to enhance CO dissociation, leads to increased rates in CO hydrogenation, but only served to slow the hydroformylation process slightly without any effect on the selectivity. Similar comparisons using basic metals, such as the alkali and alkaline earths, which should enhance selectivity for insertion of CO over hydrogenation, increased the selectivity for the hydroformylation over hydrogenation as expected, although catalytic activity was reduced. Similarly, the selectivity toward organic oxygenates (a reflection of the degree of CO insertion) in CO hydrogenation was also increased.