Ethylene Electrooxidation into Ethylene Oxide on Nanostructured Ag/GDC Electrocatalysts

Abstract

Ethylene oxide (EO) is nowadays a chemical intermediate of paramount importance. As one of the highest volume petrochemicals, it serves as a precursor for the further production of added value molecules, including plastics, polyester and ethylene glycol. EO is industrially produced by the partial oxidation (epoxidation) of ethylene with air (or oxygen) on Ag/α-Al2O3 catalysts at low reaction temperatures (around 220 oC) and high pressures (10-30 bar). Silver is the only one known active heterogeneous catalyst for the epoxidation of ethylene. The epoxidation is in competition with the combustion side reactions of both ethylene and EO, leading to the production of CO2 and H2O. The mechanism of the epoxidation and, in particular the nature of the involved oxygen species are under debate.We have designed by reactive magnetron sputtering a solid oxide electrochemical cell based on nanostructured Ag/Gadolinia-Doped Ceria (a well-known O2- conductor) catalyst. We found an unprecedent linear increase of the selectivity towards EO (Fig. 1) and of the ethylene conversion. These results demonstrate that EO can be electrocatalytically produced in a solid oxide electrochemical cell between 220 °C and 300 °C on a nanostructured Ag/GDC electrocatalyst prepared by reactive magnetron sputtering. Despite low values of Faradaic efficiencies, the EO selectivity and the ethylene conversion can be increased at 220 °C with the application of small positive currents (< 1 mA) that correspond to an energy consumption of around ~ 1 mW/cm². This proof-of-concept opens the way for a new environmentally-friendly route (without utilization of chlorinated hydrocarbons) for the epoxidation of ethylene in a solid oxide cell via direct electrooxidation of ethylene. These results also underline the key role of O2- species in the mechanism of ethylene epoxidation on Ag. Figure 1