Abstract

BackgroundA previously developed mathematical model of low solids thermophilic simultaneous saccharification and fermentation (tSSF) with Avicel was unable to predict performance at high solids using a commercial cellulase preparation (Spezyme CP) and the high ethanol yield Thermoanaerobacterium saccharolyticum strain ALK2. The observed hydrolysis proceeded more slowly than predicted at solids concentrations greater than 50 g/L Avicel. Factors responsible for this inaccuracy were investigated in this study.ResultsEthanol dramatically reduced cellulase activity in tSSF. At an Avicel concentration of 20 g/L, the addition of ethanol decreased conversion at 96 hours, from 75% in the absence of added ethanol down to 32% with the addition of 34 g/L initial ethanol. This decrease is much greater than expected based on hydrolysis inhibition results in the absence of a fermenting organism. The enhanced effects of ethanol were attributed to the reduced, anaerobic conditions of tSSF, which were shown to inhibit cellulase activity relative to hydrolysis under aerobic conditions. Cellulose hydrolysis in anaerobic conditions was roughly 30% slower than in the presence of air. However, this anaerobic inhibition was reversed by exposing the cellulase enzymes to air.ConclusionThis work demonstrates a previously unrecognized incompatibility of enzymes secreted by an aerobic fungus with the fermentation conditions of an anaerobic bacterium and suggests that enzymes better suited to industrially relevant fermentation conditions would be valuable. The effects observed may be due to inactivation or starvation of oxygen dependent GH61 activity, and manipulation or replacement of this activity may provide an opportunity to improve biomass to fuel process efficiency.

Highlights

  • A previously developed mathematical model of low solids thermophilic simultaneous saccharification and fermentation with Avicel was unable to predict performance at high solids using a commercial cellulase preparation (Spezyme CP) and the high ethanol yield Thermoanaerobacterium saccharolyticum strain ALK2

  • When we carried out thermophilic simultaneous saccharification and fermentation (tSSF) at an initial Avicel concentration of 77 g/L, we found that actual cellulose hydrolysis was less than that predicted by the model, indicating that there are phenomena operative at high solids concentration that we do not understand

  • Prior work in our group investigated the effect of ethanol on enzyme stability, which is subsequently incorporated into the described mathematical model of tSSF

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Summary

Introduction

A previously developed mathematical model of low solids thermophilic simultaneous saccharification and fermentation (tSSF) with Avicel was unable to predict performance at high solids using a commercial cellulase preparation (Spezyme CP) and the high ethanol yield Thermoanaerobacterium saccharolyticum strain ALK2. The observed hydrolysis proceeded more slowly than predicted at solids concentrations greater than 50 g/L Avicel Factors responsible for this inaccuracy were investigated in this study. Operation at high solids concentration results in decreasing fractional conversion of the feedstock compared to operation at lower concentration This ‘solids effect’ has been demonstrated in several cellulose hydrolysis processes, including enzymatic. Operation of SSF at higher initial solids concentrations is often accompanied by higher concentrations of soluble sugars and/or higher ethanol concentrations [1,2] While these end products and solvents inhibit cellulase activity [3,4,5], this inhibition does not account for the total loss of activity seen under these high solid conditions [1]. As Kristensen and co-workers [1] demonstrated, none of these fully explained the declining activity across a spectrum of hydrolysis and SSF conditions, including a range of substrates and enzyme loadings

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