Estimation of Olefin Dimerisation Products by GC/GC–MS and IR Techniques

Abstract

A GC and IR based protocol was developed for monitoring the isobutene dimerisation process wherein the complete characterisation of the products was carried out by GC coupled with mass spectrometry. In the dimerisation process, LPG from FCC process comprising a mixture of saturated and unsaturated C4 hydrocarbons is subjected to a dimerisation process using a catalyst to produce C8 hydrocarbons. The reaction is carried out keeping in view the demand for high-octane blending components in gasoline. The isooctene generated in the process (mainly from the dimerisation of isobutene) is converted into isooctane having the RON and MON value 100. The monitoring process requires the use of two different column chemistries, viz., a 100 m CPSIL PONA CB non-polar column for C8 and its isomers and an Alumina PLOT column for C4 hydrocarbons. A 100 m non-polar column does not separate the C4 mixture since the column is meant for gasoline range products containing C5 and above hydrocarbons. Therefore, a need was felt for an improvised method which can handle both the analyses simultaneously. A cryogenic oven program starting from 0 °C was developed for separating the isomers of C4 hydrocarbons and C8 hydrocarbons on a single column during the single run by Detailed Hydrocarbon Analyzer. The data obtained using the cryo programme was validated with data obtained using Alumina PLOT column on C4 mixture since the Alumina PLOT column is the widely accepted column chemistry for separating the C4 hydrocarbons. An IR method for the estimation of the total olefin content was developed using 2,2,4-trimethyl pentene-1 as the reference standard. The total olefins generated during the process were identified by GC–MS, quantified by DHA-FID and validated by infrared spectroscopy. A good correlation was found between GC and IR spectral results (correlation coefficient R 2 = 0.99).