Error analysis and optimal design of reduction relay lens for field of view stitching applications

Abstract

Purpose FOV splicing optical remote sensing instruments have a strict requirement for the focal length consistency of the lens. In conventional optical-mechanical structure design, each optical element is equally distributed with high accuracy and everyone must have a high machining and assembly accuracy. For optical remote sensors with a large number of optical elements, this design brings great difficulties to lens manufacture and alignment. Design/methodology/approach Taking the relay lens in an optical remote sensing instrument with the field of view splicing as an example, errors of the system are redistributed to optical elements. Two optical elements, which have the greatest influence on modulation transfer function (MTF) of the system are mounted with high accuracy centering and the other elements are fixed by gland ring with common machining accuracy. The reduction ratio consistency difference among lenses is compensated by adjusting the optical spacing between the two elements. Findings Based on optical system simulation analysis, the optimized structure can compensate for the difference of reduction ratio among lens by grinding the washer thickness in the range of ±0.37 mm. The test data for the image quality of the lens show that the MTF value declined 0.043 within ±0.4 mm of space change between two barrels. The results indicate that the reduction ratio can be corrected by adjusting the washer thickness and the image quality will not obviously decline. Originality/value This paper confirms that this work is original and has not been published elsewhere nor is it currently under consideration for publication elsewhere. In this paper, the optimum structural design of the reduction relay lens for the field of view stitching applications is reported. The method of adjusting washer thickness is applied to compensate for the reduction ratio consistency difference of lenses. The optimized structure also greatly reduces the difficulty of lenses manufacture, alignment and improves the efficiency of assembly.