Abstract

Intergranular stress corrosion cracking in the Al–Mg alloy AA5456-H116 is suppressed via cathodic polarization in 0.6 M NaCl, saturated (5.45 M) NaCl, 2 M MgCl2, and saturated (5 M) MgCl2. Three zones of intergranular stress corrosion cracking (IG-SCC) susceptibility correlate with pitting potentials of unsensitized AA5456-H116 and pure β phase (Al3Mg2) in each solution. These critical potentials reasonably describe the influence of α Al matrix and β phase dissolution rates on IG-SCC severity. Complete inhibition occurred at applied potentials of −1.0 V and −1.1 V versus saturated calomel electrode (V SCE) in 0.6 M NaCl. Whereas only partial mitigation of IG-SCC was achieved at −0.9 V SCE in 0.6 M NaCl and at −0.9, −1.0, and −1.1 V SCE in the more aggressive environments. Correlation of pitting potentials in bulk environments with IG-SCC behavior suggests an effect of bulk environment [Cl−] and pH on the stabilized crack tip chemistry.

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