Environmentally friendly and temperature resistant water-based drilling fluids with highly inhibitory synthetic nanocellulose polymers for deep sea drilling

Abstract

The ocean is rich in sustainable hydrocarbon. The process of extracting these resources poses challenges such as coexistence of low temperature and high temperature, high pressure of deepwater and unpredictable shale formations. A kind of ionic crosslinking polymer consisting of N, N-dimethylacrylamide (DMA), 2-acrylamido-2-methylpropane sulfonic acid (AMPS), and Cellulose Nanofibers (CNF) (PADC), was synthesized to address these challenges. Cellulose was first oxidized to nanocellulose (CNF) through 2,2,6,6-tetramethylpiperidinyl-1-oxide (TEMPO) oxidation. Subsequently, the ionic crosslinking polymer, consisting of DMA, AMPS, and CNF, was synthesized using ionic crosslinking polymerization. The surface characteristics and morphology were characterized by transmission electron microscopy (TEM), nanoparticle size analysis, and zeta potential analysis. The structural composition was analyzed by Fourier Transform Infrared Spectroscopy (FT-IR). The shale inhibition mechanism was investigated through contact angle and pressure transmission experiments. The results indicated that the average length of PADC is approximately 1450 nm, with an average diameter of less than 100 nm and contains sulfonic acid groups. The shale contact angle increased from 16.75° to 82°, indicating that PADC increased the hydrophobicity of the shale by 390%. Pressure transfer experiments show that PADC can reduce shale permeability by 37%, which means PADC has good hydration inhibition performance. In addition, a drilling fluid system suitable for deep sea drilling was proposed. The drilling fluid system exhibits good rheological properties at 160 °C and 0 °C. The fluid loss after hot rolling at 160 °C is less than 12 mL. The linear expansion of shale core after 16 h is only 0.7%, and the rolling recovery rate at 160 °C is as high as 99.48%. Luminescent bacteria EC50 is 2.0 × 105 mg/L, which means it is non-toxic and environmentally friendly. And drilling fluid conforms to the power law flow model. Therefore, the drilling fluids proposed in this paper can meet the requirements of deep sea drilling in terms of rheological properties and filtration loss properties at 0–160 °C, and can seal shale pores and inhibit shale hydration through the ionic cross-linking PADC. This research offers insights into the utilization of cellulose in well drilling processes and provides references for designing deep sea drilling fluids.