Abstract

The majority of CD19-directed CAR T cell products are manufactured using an autologous process. Although using a patient's leukapheresis reduces the risks of rejection, it introduces variability in starting material composition and the presence of cell populations that might negatively affect production of chimeric antigen receptor (CAR) T cells, such as myeloid cells. In this work, the effect of monocytes (CD14) on the level of activation, growth, and transduction efficiency was monitored across well plate and culture bag platforms using healthy donor leukapheresis. Removal of monocytes from leukapheresis improved the level of activation 2-fold, achieving the same level of activation as when initiating the process with a purified T cell starting material. Two activation reagents were tested in well plate cultures, revealing differing sensitivities to starting material composition. Monocyte depletion in culture bag systems had a significant effect on transduction efficiency, improving consistency and increasing the level of CAR expression by up to 64% compared to unsorted leukapheresis. Cytotoxicity assays revealed that CAR T cell products produced from donor material depleted of monocytes and isolated T cells consistently outperformed those made from unsorted leukapheresis. Analysis of memory phenotypes and gene expression indicated that CAR T cells produced using depleted starting material displayed a more rested and naive state.

Highlights

  • Chimeric antigen receptor (CAR) T cell therapies have achieved unparalleled success in treatment of refractory blood cancers.[1,2,3,4,5] The first effective and persistent CAR T cell therapy was developed in 2003, killing leukemia cells in a murine model.[6]

  • T cell enrichment of donor leukapheresis material To explore the effect of starting material composition on the outcome of CAR T cell processing, leukaphereses from healthy donors were enriched using magnetic cell sorting kits, producing populations depleted of monocytes (CD14), B cells (CD19), or all blood cells (CD14, CD15, CD16, CD19, CD34, CD36, CD56, CD123, and CD235a) to produce untouched T cells and a nondepleted control

  • Cultures in which all cells were depleted apart from T cells were more than 95% CD3+, with all other white blood cell (WBC) populations falling below 2% each

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Summary

Introduction

Chimeric antigen receptor (CAR) T cell therapies have achieved unparalleled success in treatment of refractory blood cancers.[1,2,3,4,5] The first effective and persistent CAR T cell therapy was developed in 2003, killing leukemia cells in a murine model.[6]. The majority of CAR T cell manufacture depends on collection of starting material directly from the patient , with 93% of CD19directed CAR T cells being autologous.[9] Starting material is typically obtained by leukapheresis, which yields a white blood cell (WBC)rich blood fraction. T cells are activated by providing signals that trigger T cell division before being transduced with a viral vector to express the CAR sequence. Cells are expanded to achieve the required dose size before being formulated, cryopreserved, and administered to the individual. The composition and quality of leukapheresis products can vary widely from donor to donor, especially in individuals with refractory cancer

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