Enhancing the mechanical performance of carbon fiber reinforced polymer using carbonized coconut shell particles

Abstract

Inorganic fillers have been used to improve the out-of-plane mechanical properties of carbon fiber reinforced polymer (CFRP) composite laminates for decades. Nonetheless, its associated high cost and environmental unfriendliness is a concern. Biomaterials are currently being explored as fillers in polymeric materials due to their low cost, wide availability, and biodegradability. However, the use of coconut shell based biofillers together with carbon fibers in epoxy matrix has not been investigated. This research seeks to improve the out-of-plane mechanical properties of CFRP with low fiber volume fraction using carbonized coconut shell particles (CCSP). Five hybrid epoxy biocomposites with varying concentrations of CCSP were used to impregnate four plies of woven carbon fabric, making up a fiber volume fraction of 29%. The tensile, flexural, and impact behavior of the laminated biocomposites were investigated. The mechanical properties of the biocomposite laminates were enhanced compared to a reference CFRP without CCSP. This work provides a cheaper and greener alternative to inorganic CFRP hybrid composite for potential use in automotive and aerospace industries.