Enhancing oxidation resistance of MoAlB based on its anisotropic oxidation mechanism: A theoretical calculation guided experimental investigation

Abstract

MoAlB is considered the most promising material for oxidation resistance among the MAB phase family. However, the anisotropic oxidation mechanism at the atomic scale has not been fully investigated, which may limit its practical applications. In this work the anisotropic oxidation mechanism of MoAlB was first explored through systematic theoretical calculations, based on which an effective strategy to enhance its oxidation resistance was identified and successfully implemented in the experimental work. The theoretical calculation revealed that the anisotropic oxidation of MoAlB was primarily related to the difference in free energy of surface oxidation reactions due to the degrees of electron interaction localization of O-Al bonding. A series of candidates of various transition metal-doped MoAlB materials were then designed to improve the weaker surface of MoAlB for oxidation resistance enhancement. Among these candidates, Zr-doped MoAlB was selected to further evaluate the effects of doping on the anisotropic oxidation through the electronic structure and Ab initio molecular dynamics (AIMD). Finally, Zr-doped MoAlB was experimentally synthesized to validate the theoretical design. Non-isothermal oxidation kinetics analysis indicated that Zr doping can enhance the oxidation resistance of MoAlB by promoting the formation of a protective oxide scale and increasing the formation activation energy of volatile products, which finally reduced the thickness of the oxidation scale on the surface after isothermal oxidation of the bulk material. This work not only contributes to an in-depth understanding of the oxidation mechanisms in MoAlB but also presents a new approach to enhance its oxidation resistance and other Al containing ceramic materials beyond MAB phases.