Enhancing microstructural properties of copper-based composite castings through microwave-assisted reinforcement with MWCNT

Abstract

An emerging advancement in the field of metallic materials casting is the in-situ microwave casting of metallic materials. To achieve this, the microwave heating process is applied within the applicator cavity, working on the principles of hybrid microwave heating (MHH). This process involves melting the charge, pouring it into an in-situ container, and subsequently solidifying the melted charge. The electromagnetic and thermal properties of the charge influence the interactions between the microwave energy and the material, as well as the melting behavior induced by the microwaves. As for the solidification process, this is also controlled by a cooling condition within the applicator. The present study aims to outline an in-situ casting process for copper-based composite castings fabricated within a multimode cavity, utilizing 900 W at 2.45 GHz. The quality of the developed in-situ cast was assessed by analyzing its characteristics. A microstructural examination revealed that the composite castings exhibited a homogeneous and dense structure. Scanning electron microscopy (SEM) and Energy-dispersive spectroscopy (EDS) analysis was conducted across the casting. The XRD pattern confirmed the presence of major peaks of copper in the composite castings, along with the presence of oxide phases such as Cu64O. Also, the micro indentation hardness of the Cu + 1.5%MWCNT casts was found to be 1.23 times higher than that of microwave-processed pure copper.