Enhancing flame retardant wood’s versatility and adjustable properties through multi-scale micro-coating strategy

Abstract

Wood, a naturally renewable material with a porous structure and breathability, rendering it a green construction material that can absorb sound, isolate heat and regulate moisture. Efforts to enhance wood’s resistance to combustion while maintaining its porous nature are hindered by the potential impact of physical and chemical treatments on its porous structure, posing a challenge in achieving flame-retardant wood that retains its breathability. Inspired by the multi-layer coating decoration method used on walls of various rooms in frame structure buildings, the study applies multi-scale micro-coating strategy to the multi-scale microstructure of wood. This strategy applied polyamino polyether methylene phosphonate (PAP), metal ions (Al3+/ Mg2+/ Ca2+), and alkali solutions to create a persistent multifunctional protective coating for the multi-scale wood structure. This coating effectively preserved the wood’s vessel, ray tissue, cell cavity, and pit structure, protecting its permeability. The modified wood demonstrated an increased limited oxygen value from 19.7 % to 38.4 % and a 55.9 % decrease in the total smoke release compared to natural wood, obtaining high fire safety. Furthermore, the modified wood exhibited adjustable antibacterial, photoaging-resistant and corrosion resistance properties depends on the type of metal. This strategy demonstrated proven reliability, versatility, and durability in the treatment of various metal ions, enabling the production of functional wood with tailored properties.