Abstract

This paper combined data-driven modeling and optimal control for performance enhancement of earth pressure balance tunnel boring machine (EPBM). Two coupled processes, EPBM advance rate (AR) and cutterhead rotation torque, are modeled using support vector regression (SVR). An optimal control framework was formulated to maximize the AR, solved with particle swarm algorithm. Using the Seattle N125 project as case study, it is found the SVR model can predict EPBM AR with R2 = 0.90, normalized root mean square error (nRMSE) = 0.30 and mean absolute percentage error (MAPE) = 31.2%, and R2 = 0.65, nRMSE = 0.59 and MAPE = 6.7% for torque prediction. Compared to human operator, EPBM with optimal control can increase AR by 0.6–23.3 mm∕min on average, accompanied by an average torque reduction of 83.1 kN - m. It is found higher cutterhead rotation and lower chamber pressure always contribute to faster tunneling, but the optimal total thrust force to apply depends on the chamber pressure.

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