Enhancing conventional steam power plant performance through feed water heating repowering

Abstract

ABSTRACT Repowering of old steam power plants is a viable solution to increase power and improve efficiency. This study investigates the feasibility of feed water heating repowering for the Neka steam power plant by considering the influences of steam mass flow rate on the condenser performance and the heat rate of the new cycle. Energy and exergy analyses were conducted using the first and second laws of thermodynamics and heat transfer relations in each scheme. The effect of increasing the steam mass flow rate on the performance of the condenser and the cycle was also investigated. The repowered cycle was simulated using Thermoflow software, and the results were validated with small errors. The results showed that replacing low and high-pressure heaters with new heat exchangers increased the power of the steam unit and the repowered cycle, energy, and exergy efficiencies by 15.7%, 49.3%, 5.93%, and 2.17%, respectively. Although the condenser pressure increased by 19 millibars, leading to a 0.63% increase in the heat rate, the total heat rate of the repowered cycle improved by 4.62%. Overall, the findings demonstrate that feed water heating repowering can be an effective strategy to increase the efficiency and power of conventional steam power plants.