Enhancing catalyst stability: Immobilization of Cu–Fe catalyst in sodium alginate matrix for methyl orange removal via Fenton-like reaction

Abstract

This study aims to enhance the stability and effectiveness of heterogeneous catalysts in Fenton-like reactions, explicitly addressing the acidity limitations inherent in traditional Fenton processes. Copper-iron was synthesized through co-precipitation, and a catalyst bead was produced from hydrogel formation. X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) confirm phases in the bimetallic Copper-iron, aligning with the intended composition. Modification with alginate led to reduced metal leaching compared to the bare bimetallic counterpart, as confirmed by atomic absorption spectroscopy (AAS). Additionally, Fourier-transform infrared spectroscopy (FTIR) revealed the deactivation of alginate through the disappearance of carboxyl groups, indicating the depolymerization of the catalyst bead. Under the suggested conditions (Methyl Orange concentration of 25 mg/L, initial solution pH of 7, 2 g/L catalyst loading, concentration of hydrogen peroxide 100 mM in a 120-min reaction time), the catalyst demonstrated remarkable decolorization efficiency of Methyl Orange, achieving 97.67 %. Further highlighting its practicality, the catalyst exhibited outstanding reusability over four cycles under identical conditions, showcasing robust immobilization capabilities and sustained performance. Notably, the catalyst's magnetic properties facilitated easy separation using an external magnet. In conclusion, the developed catalyst beads offer a solution with high reusability, magnetic separability, and reduced iron leaching. The advantageous characteristics underscore its potential as a heterogeneous catalyst for wastewater treatment applications, warranting further exploration under practical conditions.