Enhancement of the catalytic performance of silica nanosprings (NS)-supported iron catalyst with copper, molybdenum, cobalt and ruthenium promoters for Fischer-Tropsch synthesis

Abstract

Iron/nanospring (Fe/NS) catalysts with different metal promoters (Co, Mo, Cu, and Ru) were synthesized via the co-impregnation method and employed to investigate effects of these metals on the physico-chemical properties and catalytic behavior of Fe/NS catalyst during the Fischer-Tropsch synthesis (FTS). The prepared catalysts were characterized before the FTS reaction by various techniques, such as BET surface area, X-ray diffraction (XRD), transmission electron microscopy (TEM), energy dispersive X-ray spectroscopy (EDS), temperature programmed reduction (H2-TPR), X-ray photoelectron spectroscopy (XPS), Fourier transform infrared spectroscopy (FTIR), differential thermal analysis (DTA) and thermogravimetric analysis (TGA). The FTS performance of the prompted catalysts was examined in a quartz fixed-bed microreactor (H2/CO of 2:1, 230 °C and atmospheric pressure) and the products trapped and analyzed by gas chromatography (GC) and GC-mass spectrometry (GC–MS) to determine CO conversion and reaction selectivity. The characterization results obtained indicated that the promotion of Fe/NS catalyst with Co, Mo, Cu and Ru oxides enhanced the catalytic activity of Fe/NS catalyst. The catalytic performance over Ru-Fe/NS, Co-Fe/NS, Mo-Fe/NS and Cu-Fe/NS catalysts at the same conditions showed that CO conversion was 93.3%, 43.6%, 82.4% and 56.3%, respectively. The C6-C16 liquid hydrocarbon selectivity was 41.1%, 30.1%, 25.4% and 33.8%, respectively. The addition of promoters led to an increase in the selectivity towards olefins instead of aromatics over the non-promoted Fe/NS catalyst. Finally, it was found that the Ru, Co, MO and Cu promoters proved to have a significant effect on selectivity towards desired products namely paraffins and olefins.