Abstract

A gradient porous ceramic membrane with surface super-hydrophilic and underwater super-oleophobic performance was prepared by combining hydrogel directional freezing method and low temperature oxidation process. The effects of solid contents and sintering temperature on the ceramic membrane matrix were examined. The reaction time and synthesis temperature on the TiO2 nanowire array were also evaluated. In addition, the related effects on pore size distribution, permeation flux, contact angle, and oil-in-water emulsion separation were systematically investigated. The ceramic membrane matrix pore size changed from 0.5 μm to 25 μm gradually, indicating the gradient structure controlled by the growth of ice. The super-hydrophilic and underwater super-oleophobic performance of ceramic membrane surface was obtained with surface modification by TiO2 nanowire array, and the surface water contact angle and underwater oil contact angle were less than 5° and over 158°, respectively. The bonding strength between TiO2 nanowire and ceramic membrane matrix was high enough to withstand ultrasonic waves. The ceramic membrane modified with TiO2 nanowire array was used for 1000 ppm diesel oil-in-water emulsion separation, and the stable separation efficiency and flux were about 97% and 100–200 L/(m2 h bar) even after 10 filtration cycles.

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