Enhancement of Red Pigment Production by Monascus purpureus FTC 5391 through Retrofitting of Helical Ribbon Impeller in Stirred-Tank Fermenter

Abstract

The possibility of using a novel proximity type half-pitched, double-flight helical ribbon impeller (HRI) for the improvement of red pigment production by Monascus purpureus FTC5391 was investigated in a 2-L stirred-tank fermenter (STF). For comparison, the fermentations were also carried out in STF equipped with the industrial standard six-bladed Rushton turbines (RT). The selection of aeration and agitation strategies in STF were based on possible attainable oxygen transfer at the start of fermentation using derived empirical power law model to predict the initial volumetric oxygen transfer coefficient (kLa). The final pigment concentration, yield, and productivity obtained in optimized fermentation employing a single HRI agitated at 250 rpm and air flow rate of 2.25 L/min (1.5 vvm) was 24.36 UA500, 0.47 UA500/g glucose, and 0.20 UA500/h, respectively. These values were about 76%, 78%, and 96% higher than those obtained in STF fitted with RT, respectively. In terms of impeller power consumption, the HRI system was favorable for batch cultivation of M. purpureus as pigment yield per energy invested was 2.5 times higher than the RT.