Enhancement of Mechanical Properties of PA6 Blending with Talcum for Fused Deposition Modeling

Abstract

AbstractThe objective of this work is to fabricate polyamide 6 (PA6) composite filament with enhanced mechanical properties and low cost for fused deposition modeling (FDM). The composite filaments are obtained by compounding PA6 and talcum fillers and then single screw extruding. Virgin PA6 and commercial e‐PA6 are set as controls. First, the rheological behaviors and thermal properties of PA6/talc, PA6, and e‐PA6 pellet materials are investigated, including viscosity, melting temperature, crystallinity, and decomposition temperature, which are important parameters for fabricating filament feedstocks. The results show that 10 wt% addition of talcum content accelerates the increase of the viscosity among the processing temperature. Accordingly, virgin PA6 and PA6/talc5 with good flowability are produced and subsequently evaluated by tensile and flexural tests. It is notable that the introduction of talcum increases the diameter constant and shape stability of PA6‐based filament. Also, it is found that both PA6 and Pa6/talc5 filaments exhibit superior tensile properties to the commercial e‐PA6 counterparts. Especially, PA6/talc5 filaments achieve the maximum tensile yield strength of 67.1 MPa and modulus of 3.10 GPa. Finally, auxetic lattice parts are successfully printed via FDM using lab‐made PA6, PA6/talc5, and commercial e‐PA6 filaments, and PA6/talc5 exhibits remarkable loading and energy absorption capability.