Abstract
Enhancement of flame retardancy of a colorless and transparent semi-alicyclic polyimide (PI) film was carried out by the incorporation of phosphazene (PPZ) flame retardant (FR). For this purpose, PI-1 matrix was first synthesized from hydrogenated 3,3′,4,4′-biphenyltetracarboxylic dianhydride (HBPDA) and 4,4′-oxydianiline (ODA). The soluble PI-1 resin was dissolved in N,N-dimethylacetamide (DMAc) to afford the PI-1 solution, which was then physically blended with PPZ FR with the loading amounts in the range of 0–25 wt.%. The PPZ FR exhibited good miscibility with the PI-1 matrix when its proportion was lower than 10 wt.% in the composite films. PI-3 composite film with the PPZ loading of 10 wt.% showed an optical transmittance of 75% at the wavelength of 450 nm with a thickness of 50 μm. More importantly, PI-3 exhibited a flame retardancy class of UL 94 VTM-0 and reduced total heat release (THR), heat release rate (HRR), smoke production rate (SPR), and rate of smoke release (RSR) values during combustion compared with the original PI-1 film. In addition, PI-3 film had a limiting oxygen index (LOI) of 30.9%, which is much higher than that of PI-1 matrix (LOI: 20.1%). Finally, incorporation of PPZ FR decreased the thermal stability of the PI films. The 10% weight loss temperature (T10%) and the glass transition temperature (Tg) of the PI-3 film were 411.6 °C and 227.4 °C, respectively, which were lower than those of the PI-1 matrix (T10%: 487.3 °C; Tg: 260.6 °C)
Highlights
Colorless and transparent polyimide (CPI) films have been paid ever-increasing attention in recent years due to their excellent combined thermal, optical, and dielectric properties [1,2,3]
The coloration issue is efficiently resolved for CPI films, this is usually accompanied by side-effects, mainly consisting of decreased high-temperature dimensional stability, and sacrifice of flame retardancy
PI-1 was first synthesized via the one-step high-temperature polycondensation procedure of HBPDA and ODA monomers with GBL as the solvent and toluene as the azeotropic agent
Summary
Colorless and transparent polyimide (CPI) films have been paid ever-increasing attention in recent years due to their excellent combined thermal, optical, and dielectric properties [1,2,3]. Among the CPI films, the semi-alicyclic ones usually possess superior optical transparency, mechanical toughness, dielectric properties, and molecular designability to their wholly aromatic counterparts [16]. Flame retardancy issues have rarely been addressed for wholly aromatic PI films due to their intrinsically inflammable nature caused by the rigid-rod and highly conjugated aromatic rings and imide units in their molecular structures [18,19]. These structural features for wholly aromatic PI films greatly deteriorate their optical transparency due to the formation of intraand intermolecular charge transfer complexes (CTCs) among the electron-donating diamine units and the electron-accepting dianhydride units [20,21,22]. The current research and developmental hot topics for practical CPI films focus on these two issues
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