Abstract

Textured surfaces have been shown to provide enhanced tribological performance in a variety of contacts. Numerical analysis and optimisation methods are combined for application-oriented texture optimisation. However, an analytical approach is advantageous in providing more generic in-depth understanding of the nature of the relationships between texture parameters and objective functions, such as enhanced load carrying capacity and reduced friction. The paper outlines such an approach to obtain a set of global optimum design parameters for partially textured surfaces. The optimised results are expressed in dimensionless form, which enables their use for a variety of applications. The performance of optimised partially textured sliding surfaces is compared with the other conventional bearing geometries in their optimum state.

Highlights

  • Surface textures introduced on contacting surfaces act as microreservoirs of lubricant under operating conditions which do not otherwise yield a coherent film of lubricant

  • Owing to the diversity of load bearing conjunctions and operating conditions, there has been a plethora of reported research focused on particular applications such as journal bearings [8,9,10,11], thrust bearings [12,13], piston ring and cylinder liners [4,5,6,14,15], mechanical seals [1,2,16] and rolling element bearings [17,18] among other cases

  • Due to a relatively large number of texture design parameters and operational conditions, a unified set of guidelines for the optimisation process for any given application has not hitherto emerged despite several in-depth contributions [20,21,22,23]

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Summary

Introduction

Surface textures introduced on contacting surfaces act as microreservoirs of lubricant under operating conditions which do not otherwise yield a coherent film of lubricant. There has been an increasing volume of research on tribological performance of textured surfaces since the late 1990's [1,2] due to the advances made in their relatively cost-effective manufacture. The objectives were to maximise hydrodynamic load carrying capacity and minimise viscous friction or the required flow rate Their results provided a set of local optima, where for a given texture length ratio an optimum set of textured length and depth ratios could be specified for any given number of texture features. [25] to provide a global set of optimum parameters, which would maximise the attainable load carrying capacity It provides a comparison between the performance of textured surfaces with other commonly used slider geometries, all with their optimum design; wherever analytically feasible

Geometrical features of a textured contact
Governing relationships
Optimisation process for rectangular and triangular textured surfaces
Optimisation of textures with rectangular shape
Optimisation of textures with triangular shape
Comparison of the coefficient of frictions
Case of two sliding parallel flat plates
Parabolic converging-diverging profile
Comparison of various bearing profiles and partially textured surfaces
Findings
Closing remarks
Full Text
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