Enhanced Liquid Fuel Production from Pyrolysis of Plastic Waste Mixtures Using a Natural Mineral Catalyst

Abstract

Since plastic wastes are commonly found and accumulate in numerous types and forms, the pyrolysis of plastic waste mixtures seems more feasible to be selected for large-scale production. However, the process typically produces less liquid than individual plastic pyrolysis. This study proposed a viable approach for catalytic pyrolysis by using natural mineral catalysts without modification. Bentonite was selected as a natural mineral catalyst while HZSM-5 was used for performance comparison. The process was evaluated in situ using a fixed-bed reactor at temperatures between 400 °C and 500 °C. The mixture of plastic waste composition was designed based on the non-recycled plastics data. The results showed that 42.55 wt% of liquid yield was obtained from thermal pyrolysis using Malaysia’s non-recycled plastics data. It was then found that using HZSM-5 and bentonite catalysts significantly boosted liquid products to about 56 and 60%, respectively. The presence of catalysts also positively minimized tar formation and eliminated wax formation in the liquid product. Furthermore, the catalytic process showed remarkable improvements in aromatics and alkane compounds in the liquid while only alkenes were found to be high when bentonite was used.