Abstract

A large amount of severely weathered copper oxide ore is on the surface of Zambian copperbelt, in which the main cupriferous mineral is biotite. To treat this kind of copper oxide ore, thermal treatment and acid leaching is commonly utilized by many local plants, but the copper leaching efficiency is not high, resulting in the loss of copper resource. To solve the problem, enhanced acid leaching by organic intercalation was proposed and studied. The effects of sulfuric acid concentration, temperature, intercalant type and dosage on copper extraction were investigated systematically. The highest Cu extraction rate of 90.5% could be achieved by using CTAB at a dosage of 1.5 × 10−4 mol/L, which increased nearly twenty one percentage points comparing to leaching test without organic intercalant. Leaching tests of weathered copper oxide ore also proved that CTAB was in favor of improving copper recovery. XRD analysis of leaching residue suggested that intercalation with CTAB contributed to the expansion of cupriferous biotite in leaching process, which was in favor of lixiviant entering the interlayer of biotite particles, hence copper leaching efficiency was improved. This method is effective and promising to recover copper as much as possible from this kind of copper oxide ore, and also provides a good reference to recycling valuable metals from phyllosilicate minerals.

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