Abstract

An inexpensive single-step carbon-assisted thermal evaporation method for the growth of SnO2-core/ZnO-shell nanostructures is described, and the ethanol sensing properties are presented. The structure and phases of the grown nanostructures are investigated by field-emission scanning electron microscopy (FESEM), transmission electron microscopy (TEM) and X-ray diffraction (XRD) techniques. XRD analysis indicates that the core-shell nanostructures have good crystallinity. At a lower growth duration of 15 min, only SnO2 nanowires with a rectangular cross-section are observed, while the ZnO shell is observed when the growth time is increased to 30 min. Core-shell hierarchical nanostructures are present for a growth time exceeding 60 min. The growth mechanism for SnO2-core/ZnO-shell nanowires and hierarchical nanostructures are also discussed. The sensitivity of the synthesized SnO2-core/ZnO-shell nanostructures towards ethanol sensing is investigated. Results show that the SnO2-core/ZnO-shell nanostructures deposited at 90 min exhibit enhanced sensitivity to ethanol. The sensitivity of SnO2-core/ZnO-shell nanostructures towards 20 ppm ethanol gas at 400 °C is about ∼5-times that of SnO2 nanowires. This improvement in ethanol gas response is attributed to high active sensing sites and the synergistic effect of the encapsulation of SnO2 by ZnO nanostructures.

Highlights

  • Solid state gas sensors are widely used for detecting various concentrations of toxic and combustible gases [1,2,3]

  • According to the Ellingham diagram [43], possible reactions involved in the growth process of nanostructures at the deposition temperature used in the present study are: ZnO( s ) / SnO2( s ) + C( s ) → Zn(v ) / Sn(v ) + CO(v ) / CO2 (v)

  • X-ray diffraction (XRD) results show that SnO2 and ZnO nanostructures exhibit the tetragonal rutile structure and hexagonal wurtzite structure, respectively

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Summary

Introduction

Solid state gas sensors are widely used for detecting various concentrations of toxic and combustible gases [1,2,3]. SnO2/ZnO core-shell-type nanowires and hierarchical nanostructures are prepared by a single-step carbon-assisted thermal evaporation method under ambient pressure. The fabrication of these nanostructures involves the evaporation of commercial metal oxide powders mixed with activated carbon at elevated temperatures in an inert gas atmosphere. In this process, all nanostructures are formed directly from the vapor phase in the absence of a metal catalyst, which is referred to as the vapor-solid (VS) growth [37]. Gas sensors are fabricated using these nanostructures and tested for ethanol, hydrogen and methane gases

Experimental Section
Characterization
Fabrication of Sensor and Measurements
Results and Discussion
Structural Analysis of Nanostructures
Conclusions

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