Abstract
In the present work, we investigated the possibility of introducing fine and densely distributed α-Al(MnFe)Si dispersoids into the microstructure of extruded Al-Mg-Si-Mn AA6082 alloys containing 0.5 and 1 wt % Mn through tailoring the processing route as well as their effects on room- and elevated-temperature strength and creep resistance. The results show that the fine dispersoids formed during low-temperature homogenization experienced less coarsening when subsequently extruded at 350 °C than when subjected to a more typical high-temperature extrusion at 500 °C. After aging, a significant strengthening effect was produced by β″ precipitates in all conditions studied. Fine dispersoids offered complimentary strengthening, further enhancing the room-temperature compressive yield strength by up to 72–77 MPa (≈28%) relative to the alloy with coarse dispersoids. During thermal exposure at 300 °C for 100 h, β″ precipitates transformed into undesirable β-Mg2Si, while thermally stable dispersoids provided the predominant elevated-temperature strengthening effect. Compared to the base case with coarse dispersoids, fine and densely distributed dispersoids with the new processing route more than doubled the yield strength at 300 °C. In addition, finer dispersoids obtained by extrusion at 350 °C improved the yield strength at 300 °C by 17% compared to that at 500 °C. The creep resistance at 300 °C was greatly improved by an order of magnitude from the coarse dispersoid condition to one containing fine and densely distributed dispersoids, highlighting the high efficacy of the new processing route in enhancing the elevated-temperature properties of extruded Al-Mg-Si-Mn alloys.
Highlights
Al-Mg-Si-Mn 6xxx alloys have increasingly become the materials of choice for various construction and transportation applications requiring medium to high strength [1,2]
We investigated the possibility of tailoring the processing route of extruded Al-Mg-Si-Mn AA6082 alloys to obtain fine and densely distributed α-Al(FeMn)Si dispersoids in the final microstructure, thereby enhancing the high-temperature strength and creep resistance
For the 0.5 Mn alloy homogenized at 400 ◦ C for 5 h (Figure 1a), numerous fine α-Al(FeMn)Si dispersoids with an average equivalent diameter (D) of ≈25 nm precipitated in the Al matrix
Summary
Al-Mg-Si-Mn 6xxx alloys have increasingly become the materials of choice for various construction and transportation applications requiring medium to high strength [1,2]. A new low-temperature homogenization process was established to obtain a high number density of fine α-Al(FeMn)Si dispersoids while exhibiting enhanced Orowan strengthening and Zener drag effects [7,8,14]. No further studies regarding the influence of α-Al(FeMn)Si dispersoids on the strength and creep deformation behavior at elevated temperatures (250–350 ◦ C) in 6xxx alloys have been reported in the literature, especially with relatively low homogenization and deformation temperatures. We investigated the possibility of tailoring the processing route of extruded Al-Mg-Si-Mn AA6082 alloys to obtain fine and densely distributed α-Al(FeMn)Si dispersoids in the final microstructure, thereby enhancing the high-temperature strength and creep resistance. A relationship between the microstructure, especially the dispersoid characteristics, and elevated-temperature properties was established
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