Enhanced Control Algorithm in PMSMs with Machine Current Sensor FDI and Current Management for Hardware Protection

Abstract

This paper proposes an enhanced control algorithm in permanent magnet synchronous machines (PMSMs) with machine current sensor fault detection and isolation (FDI) and current management for hardware protection. Different from existing work on machine current sensor FDI, the proposed method addresses the sensor FDI problem under co-existence of PMSM current sensor and non-sensor imbalance faults, and thereby help prevent the controller performance degradation caused by a faulty machine current sensor signal. Meanwhile, hardware protection is achieved through the proposed algorithm which has a unique feature of providing online overcurrent regulation and source power management at the same time to enhance protection of power inverter and power source. Benchmark comparison of the proposed sensor FDI method to state-of-the-art techniques is carried out to validate the good performance of the proposed FDI method in terms of fault detection time, false detection rate and missed detection rate. Sensitivity analysis of the proposed current management algorithm with overcurrent regulation and source power management is performed under changing rotor flux linkage and machine stator d-axis self-inductance, as an example to demonstrate the robustness of the proposed algorithm for hardware protection against system parameter variations. The effectiveness of the proposed algorithm is confirmed by simulation results in MATLAB for a PMSM.