Enhanced coke resistant Ni/SiO2@SiO2 core–shell nanostructured catalysts for dry reforming of methane: Effect of metal-support interaction and SiO2 shell

Abstract

Suppressing coke formation on nickel-based catalysts used in methane-dry reforming is one of the most important issues. We investigate the effect of nickel metal-support interaction and outer porous silica shells on the coke formation in methane dry reforming over Ni/SiO2@SiO2 core–shell catalysts. Using a simple ammonia evaporation method, the Ni/SiO2_AE catalyst, which has highly dispersed nickel nanoparticles with ca. 7 nm, was synthesized and coated with an outer porous silica shell to produce a Ni/SiO2_AE/SiO2 core shell catalyst. Based on the TEM and N2 isotherm results, a 20 nm thick SiO2 shell having pores with a size of about 2 nm was uniformly coated on the Ni/SiO2_AE catalyst. H2-TPR, and XPS analysis results suggest that the Ni/SiO2_AE and Ni/SiO2_AE@SiO2 catalysts have high nickel dispersion. This high dispersion is due to strong metal-support interactions and the formation of Ni phyllosilicate species. On the other hand, the ones synthesized by wet impregnation method have low nickel dispersion due to weaker metal-support interactions. The Ni/SiO2_AE@SiO2 core–shell catalyst showed stable catalytic activity under methane dry reforming conditions at 600 °C. On the other hand, the Ni/SiO2_WI and Ni/SiO2_AE catalysts showed rapid deactivation due to severe coke formation. It can be concluded that the strong metal-support interaction and the silica shell can suppress catalyst deactivation caused by coke formation very effectively.