Abstract

Pocket-milling operations are widely used for scooping out materials during the machiningof aircraft components. This paper presents a tool-path planning algorithm for pocket-millingusing zig-zag method. The algorithm consists of basically three modules, viz., generating toolpathelements using pocket geometry entities as input, finding out intersection points (edgepoints), and rearranging points in a zig-zag fashion. OPTPATH algorithm1,2 is used for generatingtool-path elements. These elements thus generated are used to find out the intersection pointswith all entities. The valid points are arranged in a zig-zag way, which are used for machiningany pocket considered. This algorithm works satisfactorily for all the pocket boundaries havingline-line, line-arc, and arc-arc geometry entities.

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